Controls Engineer - 2nd Shift


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Type: Contract to Hire

Location: Napoleon, OH

Description
Synergy Solutions is hiring a motivated Controls Engineer – 2nd Shift for a contingent role in automation and robotics. Join innovative teams on cutting-edge assignments, gaining hands-on experience with advanced systems. Perfect for adaptable professionals who thrive in fast-paced, high-tech environments.

Job Duties and Responsibilities
• Review PLC logic & debug for proper content, error-proofing, and data collection function.
• Lead in root cause investigations and eliminate downtime issues.
• Participate in lean plant floor layout (value-add, error-proof, visual factory, Kan Ban material flow).
• Lead in continuous improvement.
• Review and modify as necessary all equipment PMs and critical spares lists.
• Interface with equipment vendor(s) to ensure system design, build, runoff and installation.
• Participate in lean plant floor layout (value-add, error-proof, visual factory, Kan Ban material flow).
• Review and approve electrical and controls schematics and assembly system BOMs.
• Review and modify as necessary all equipment PMs and critical spares lists.
• Review and approve mechanical drawings for accuracy, robustness, and adherence to specs.
• Co-develop with QE all inspection criteria, gage requirements, and control documentation.
• Support problem solving activities (7Step, Error-Proofing, Histogram, Fishbone, 5 Why).
• Lead and support continuous improvement programs and employee involvement work teams.
• Participate in CI programs and cost savings initiatives such as VA/VE, MCM, other.
• Maintain and promote a clean, safe, and organized work environment.
• Develop module assembly PFMEAs, Operator Instructions, Control Plans, & Process Flow Charts.
• Support quality functions as necessary.

Qualifications/Desired Skills
• 3+ years controls engineering experience.
• Strong electrical and mechanical troubleshooting experience
• Experience with RSLogix 5000, RSLinx (required)
• Experience with fastener torque systems (preferred)
• Technical proficiency in manufacturing and assembly processes and deployment of best practices
• Experience with lift assists and pneumatic devices (valve, cylinders)
• Experience with barcode scanners and RFID reader systems
• Experience with safety equipment (safety mats light curtain e-stop circuits)
• Proficiency developing PFMEAs, Operator Instructions, Control Plans, and Process Flow Charts.
• Working knowledge of gage & layout procedures.
• Demonstrated leadership, team building, problem solving and decision making skills.
• Proficiency with MS Office Suite (Word, Excel, PowerPoint, Project), ACAD, VisView.
• Exceptional organizational skills with the ability to multi-task effectively
• Excellent written and verbal communication skills.
• Able to support extended hours (including weekends), multiple shifts, and minimal travel as required.

EEOC
Synergy Solutions is an equal opportunity employer. In keeping with the values of Synergy, we make all employment decisions without regard to race, religion, color, sex, age, national origin, ancestry, sexual orientation, physical handicap, mental disability, medical condition, disability, gender or identity or expression, pregnancy or pregnancy-related condition, marital status, height and/or weight. The list of duties and responsibilities outlined above is representative and may not be a complete and detailed list of tasks. Employees must perform any and all other duties assigned by his or her supervisor. Additionally, this job description does not constitute a contract of employment.

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