Senior Process Designer – Proposals
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Type: Contract to Hire
Location: Shelby Twp., MI
Description
Synergy Solutions is seeking a motivated Senior Process Designer – Proposals to join our automation and robotics team. Work on cutting-edge projects and gain hands-on experience with advanced systems, while contributing to innovative solutions. This role is ideal for adaptable professionals who thrive in fast-paced, high-tech environments and are eager to grow their skills in the evolving world of automation.
Industry:
Industrial Automation / Automotive Manufacturing
Position Overview:
This role will join our engineering team and play a critical role in the development of advanced automated manufacturing systems. This position is responsible for designing and validating complete robotic turnkey manufacturing processes that support customer proposals and project development initiatives.
The ideal candidate will possess extensive experience in automotive automation, body-in-white (BIW) systems, robotic welding processes, and manufacturing system design. This individual will collaborate with cross-functional teams to develop innovative process solutions that meet customer requirements while supporting project timelines, operational efficiency, and manufacturing excellence.
This is an exciting opportunity for a highly skilled process engineer who enjoys solving complex manufacturing challenges and contributing to the development of world-class automation systems.
Job Duties and Responsibilities:
• Develop and validate automated manufacturing processes based on customer requirements and technical specifications
• Design complete robotic turnkey manufacturing systems and process layouts
• Create and maintain system layouts utilizing engineering modeling and drafting software
• Interpret and apply product assembly requirements, tooling concepts, load sequences, and orientation strategies
• Develop process solutions involving: Robotic welding systems / Material handling systems / Joint fastening equipment / Manual assembly operations / Safety and ergonomic requirements
• Define equipment placement, cell layouts, utility requirements, and system dimensioning
• Collaborate with engineering, controls, manufacturing, and project management teams to ensure project success
• Monitor project timelines and provide status updates and forecasts throughout proposal and development phases
• Troubleshoot engineering challenges and implement process improvements as required
• Maintain Bills of Material (BOMs) and coordinate equipment procurement activities
• Support equipment installation, commissioning, customer reviews, and plant buyoff activities
• Participate in continuous improvement initiatives to enhance manufacturing performance and design standards
Desired Skills, Qualifications, and Experience:
Required Qualifications
• Minimum 7+ years of experience designing automated manufacturing systems
• Strong background in automotive manufacturing automation
• Experience developing robotic production systems and manufacturing process layouts
• Knowledge of: Body-in-White (BIW) processes / MIG Welding / Spot Welding
• Understanding of manufacturing line rates, efficiencies, buffer conditions, and zone content analysis
• Knowledge of mechanical systems and GD&T principles
• Strong project coordination and problem-solving skills
• Excellent communication and collaboration abilities
Preferred Qualifications
• Bachelor's Degree in Engineering or related technical discipline
• Experience supporting proposal development and capital equipment quoting activities
• Experience with robotic welding and assembly systems
• Experience supporting equipment installation and customer launch activities
Technical Skills
• Experience with One or More of the Following: Siemens Process Simulate / FactoryCAD / AutoCAD / CATIA / Unigraphics (NX) / Autodesk Inventor / Fides
Additional Technical Knowledge:
• Automated Manufacturing Systems
• Robotic Integration
• Industrial Automation
• Material Flow Analysis
• Manufacturing Process Design
• Equipment Layout Development
• Safety and Ergonomic Standards
• Utility Planning and Equipment Integration
Work Environment
• This position operates in both office and manufacturing environments and may require support across multiple facilities based on project needs.
• Stand, walk, bend, and move throughout manufacturing facilities
• Lift, push, or pull up to 25 pounds occasionally
• Work flexible hours as project demands require
EEOC
Synergy Solutions is an equal opportunity employer. In keeping with the values of Synergy, we make all employment decisions without regard to race, religion, color, sex, age, national origin, ancestry, sexual orientation, physical handicap, mental disability, medical condition, disability, gender or identity or expression, pregnancy or pregnancy-related condition, marital status, height and/or weight. The list of duties and responsibilities outlined above is representative and may not be a complete and detailed list of tasks. Employee must perform any and all other duties assigned by his or her supervisor. Additionally, this job description does not constitute a contract of employment and that the company may exercise its employment-at-will rights at any time.